DPG Off Road 2 Inch Aluminum Bump Stop Spacer Install - Project 2004 Jeep TJ Wrangler

September 27, 2017

Learn how to install DPG Off-Road 2-inch bump stop spacers on your Jeep TJ Wrangler in this detailed guide.

Quick Look

Category

Mods, Off-Road, Builds

Brand

DPG Off-Road

Product

2 Inch Bump Stop Spacer

Use Case

Suspension Upgrade for Jeep TJ Wrangler

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Overview

If you're looking to enhance your Jeep TJ Wrangler's suspension capabilities, installing bump stop spacers is a straightforward modification that significantly influences ride quality and performance. In this article, we'll walk through the process of installing the DPG Off-Road 2-inch aluminum bump stop spacers, which are essential for optimizing your lifted setup.

What This Covers

This tutorial focuses on the installation procedure for bump stop spacers, specifically designed for the 2004 Jeep TJ Wrangler. We will discuss the necessary tools, highlight key steps in the installation process, and provide tips for ensuring a successful outcome.

Step-by-Step Breakdown

1. Gather Your Tools: Before starting, ensure you have the following tools on hand: a 15mm and a 16mm socket, a ratchet wrench, anti-seize compound, and any other basic hand tools.
2. Prepare the Jeep: Safely lift your Jeep using either a jack or jack stands. It’s vital to make sure you have stable support before beginning any work underneath the vehicle.
3. Remove the Existing Bump Stop: Locate the upper bump stop, which is a rubber piece pressed into the assembly. Use a 15mm socket to loosen and remove the bolt securing it. Be aware that rust or age might make the bolt tougher to extract.
4. Install the Spacer: Once the original bump stop is removed, you can easily pop in the DPG bump stop spacer. Apply some anti-seize to the threads of the bolt before installing the new bump stop assembly, which can help against future corrosion and make it easier for future adjustments or replacements.
5. Secure Everything: Reattach the bump stop cap, ensuring a snug fit. The DPG spacers utilize a 16mm socket for the new bolt that comes with the kit. Double-check that everything is tightened properly.
6. Final Checks: Before lowering your Jeep back down, inspect the installation area to ensure no tools or loose parts are left behind. Lower the Jeep carefully and you're done!

Helpful Tips

During the installation, here are a few the tips:

• Always use anti-seize on bolts, especially in areas that may be exposed to moisture or dirt.
• If you're dealing with stubborn bolts, applying penetrating oil beforehand can help loosen them.
• Consider lifting the entire rear of your Jeep if you're planning to upgrade springs and shocks shortly, as it gives you more room to work effectively.

Key Takeaways

Installing DPG Off-Road 2-inch bump stop spacers is a practical modification that can enhance your off-road performance while ensuring your vehicle maintains comfortable ride quality. Not only are they relatively easy to install with basic tools, but they also prepare your Jeep for a more robust suspension system, especially when paired with larger tires. Always follow safety precautions when working on your vehicle, and enjoy the newfound capabilities of your Jeep on and off the trail!