Hockey Puck Bump Stop Installation! Project 2004 Jeep TJ Wrangler - HOWTO

December 27, 2017

Learn how to install hockey puck bump stops on your Jeep TJ Wrangler with this easy DIY guide.

Quick Look

Category

Mods, Builds, Maintenance

Brand

DPG Offroad

Product

Hockey Puck Bump Stops

Use Case

Bump stop extension for Jeep TJ Wrangler

Overview

Installing bump stops on your Jeep TJ is a smart modification that can improve your off-road performance. In this tutorial, we're focusing on a unique DIY solution: hockey pucks. This method not only saves you money but also allows for greater customization in your suspension setup.

What This Covers

In this article, we will guide you through the process of installing hockey puck bump stop spacers on the front of your Jeep TJ. You'll learn about the tools and materials needed, step-by-step instructions, and helpful tips to ensure a successful installation.

Step-by-Step Breakdown

1. Gather Materials: You'll need two standard hockey pucks, a bolt, a drill, and a few basic hand tools. The pucks should have one drilled center hole and another with a countersunk hole.
2. Prepare the Pucks: Start by drilling a hole in the center of each hockey puck. Use an appropriate size drill bit, ideally an 11/32 inch, or a slightly smaller bit if necessary. Apply a bit of lubricant to assist with drilling.
3. Install Bump Stop Spacers: After drilling, attach the pucks by threading the bolt through them. The countersunk hole is designed to help the bolt sit flush, preventing any interference with the suspension.
4. Clean the Area: Before fully installing the bump stops, ensure that the drilled hole in your Jeep is clean from oil or debris. A quick spritz of brake cleaner can help maintain thread integrity.
5. Secure the Installation: Using a thread locker on the bolt, tighten it down just enough to compress the rubber without overtightening. A quarter turn past snug is usually sufficient.

Helpful Tips

• Check the fitment of the bump stops before fully tightening; misalignment could lead to operational issues down the road.
• Consider using a torque wrench to ensure proper tightening without stripping the threads.
• Perform this installation when the Jeep is on level ground to ensure proper alignment.

Key Takeaways

Installing hockey puck bump stops is an effective and cost-efficient way to enhance your Jeep TJ's suspension. This DIY project not only showcases your skills but can significantly affect your off-road experience. With some basic tools and a little elbow grease, you can customize your setup for a smoother ride on trails.